AI3302 unit operations in agricultural processing

                                                              


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Unit 1

conservation of mass and energy

dimensional and unit consistency

single and multiple effect evaporation performance of evaporators and boiling point elevation

rare agitated film evaporator

UNIT 2

types and requirements-constant rate filtration,cetrifuge equpmnt

gravitational sedimentation of particles in a fluid

Stoke’s law, sedimentation of particles in gas-cyclones

unit 3

Rittinger’s, Bond’s and Kick’s laws for crushing

jaw crusher, gyratory crusher-crushing rolls ,grinders, hammer

unit 4

Contact equilibrium separation processes. gas-liquid and solid-liquid equilibrium, concentration relationships

basket extractor-extraction of fine material, Dorr agitator ,continuous leaching

decantation systems , extraction towers-washing

UNIT 5

Crystallizers-Tank-Agitated batchSwenson-Walker and Vacuum crystallizers-Distillation-Binary mixtures

Flash and differential distillation-Steam distillation 
Distillation equipmentConstruction and operation-Factors influencing the operation

**Very important questions are bolded and may be asked based on this topic

PART-C

1.Compulsory Questions {a case study where the student will have to read and analyse the subject }
mostly asked from unit 2, 5(OR) a situation given and you have to answer on your own

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SYllabuS

UNIT I EVAPORATION AND CONCENTRATION 
Unit operations in food processing –conservation of mass and energy – overall view of an
engineering process-dimensions and units – dimensional and unit consistency – dimensionless
ratios-evaporation – definition – liquid characteristics – single and multiple effect evaporation performance of evaporators and boiling point elevation – capacity – economy and heat balancetypes of evaporators – once through and circulation evaporators – short tube evaporators and long
tube evaporators – agitated film evaporator
UNIT II MECHANICAL SEPARATION
Filtration – definition –filter media – types and requirements-constant rate filtration – constant
pressure filtration – filter cake resistance-filtration equipment – rotary vacuum filter – filter presssedimentation – gravitational sedimentation of particles in a fluid – Stoke’s law, sedimentation of
particles in gas-cyclones – settling under sedimentation and gravitational sedimentation-centrifugal
separations – rate of separations – liquid – liquid separation – centrifuge equipment.
UNIT III SIZE Reduction
Size reduction – grinding and cutting – principles of comminuting – characteristics of comminuted
products – particle size distribution in comminuted products-energy and power requirements in
comminuting – crushing efficiency – Rittinger’s, Bond’s and Kick’s laws for crushing-size reduction
equipment – crushers – jaw crusher, gyratory crusher-crushing rolls – grinders – hammer mills –
rolling compression mills – attrition, rod, ball and tube mills – construction and operation.
UNIT IV CONTACT EQUILIBRIUM SEPARATION 
Contact equilibrium separation processes – concentrations – gas-liquid and solid-liquid equilibrium
– equilibrium concentration relationships – operating conditions-calculation of separation in contact
– equilibrium processes-gas absorption – rate of gas absorption – stage – equilibrium gas –
absorption equipment-properties of tower packing – types – construction – flow through packed
towers-extraction – rate of extraction – stage equilibrium extraction-equipment for leaching coarse
solids – intermediate solids – basket extractor-extraction of fine material – Dorr agitator –
continuous leaching – decantation systems – extraction towers-washing – equipment       
UNIT V CRYSTALLISATION AND DISTILLATION 
Crystallization-Equilibrium –Rate of crystal growth stage-Equilibrium crystallization-CrystallizersEquipment-Classification- Construction and operation – Crystallizers-Tank-Agitated batchSwenson-Walker and Vacuum crystallizers-Distillation-Binary mixtures-Flash and differential
distillation-Steam distillation –Theory-Continuous distillation with rectification –Vacuum distillation –
Batch distillation-Operation and process-Advantages and limitation-Distillation equipmentConstruction and operation-Factors influencing the operation

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