GE3752 TOTAL QUALITY MANAGEMENT (TQM)

                           

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     S.Santhosh (Admin) 
Important questions 
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TOTAL QUALITY MANAGEMENT (TQM)

UNIT -1
1.Need ,Evolution of quality
2.Dimensions of product and service quality
3. Basic concepts of TQM-Gurus of TQM , Framework,Benefits of TQM.
UNIT -2
1.Quality council (Duties)**
2.Japanese 5S,PDCA cycle,Supplier partnership
rare

3.Kano Model and Customer retention Employee involvement Motivation
4. Supplier selection, Supplier Rating and Relationship development.

UNIT -3
1.FMEA ***
2.Bench marking **
3.Seven traditional tools of quality 
UNIT -4
1.TPM** ,Compare QFD with TPM
2.QFD
3. improvement needs Performance measures
UNIT -5

1.ISO 14001,9001(benefits of ems)**may be part c
2.Implementation,Documentation, Internal Audits,Registration **Important questions

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**Very important questions are bolded and may be asked based on this topic

PART-C

1.Compulsory Questions {a case study where the student will have to read and analyse the subject }
mostly asked from unit 2, 5(OR) a situation given and you have to answer on your own

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UNIT I
INTRODUCTION

Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of product and service quality-Definition of TQM-Basic concepts of TQM-Gurus of TQM (Brief introduction) -- TQM Framework- Barriers to TQM-Benefits of TQM.

UNIT II
TQM PRINCIPLES

Leadership Deming Philosophy, Quality Council, Quality statements and Strategic planning- Customer Satisfaction -Customer Perception of Quality, Feedback, Customer complaints, Service Quality, Kano Model and Customer retention Employee involvement Motivation, Empowerment, Team and Teamwork, Recognition & Reward and Performance Appraisal-- Continuous process improvement -Juran Trilogy, PDSA cycle, 5S and Kaizen Supplier partnership Partnering, Supplier selection, Supplier Rating and Relationship development.

UNIT III
TQM TOOLS & TECHNIQUES I

The seven traditional tools of quality New management tools Six-sigma Process Capability- Bench marking - Reasons to benchmark, Benchmarking process, What to Bench Mark, Understanding Current Performance, Planning, Studying Others, Learning from the data, Using the findings, Pitfalls and Criticisms of Benchmarking - FMEA - Intent, Documentation, Stages: Design FMEA and Process FMEA. 221

UNIT IV
TQM TOOLS & TECHNIQUES II

Quality circles - Quality Function Deployment (QFD) - Taguchi quality loss function TPM Concepts, improvement needs Performance measures- Cost of Quality BPR.

UNIT V
QUALITY MANAGEMENT SYSTEM

Introduction-Benefits of ISO Registration-ISO 9000 Series of Standards-Sector- Specific Standards AS 9100, TS16949 and TL 9000- ISO 9001 Requirements- Implementation-Documentation- Internal Audits-Registration-ENVIRONMENTAL MANAGEMENT SYSTEM: Introduction-ISO 14000 Series Standards-Concepts of ISO 14001-Requirements of ISO 14001-Benefits of EMS.

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