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Prepared by
Er.NANDHAKUMAR (Admin)
Important questions
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UNIT-1
1. Function of production control
2. Types of production control
3. Break even analysis
Unit-2
1. Process critical analysis
2. Micro motion and memo motion
3. Work measurement time study production
Unit-3
1. Problems in lack of product planning
2. Steps in process planning
3. Batch production
Unit-4
1. Loading and scheduling
2. Product sequence
3. Manufacturing lead time
Unit-5
1. ABC analysis
2. Just in time system
3. Economic order quantity and lot size
**Very important questions are bolded and may be asked based on this topic
PART-C
1.Compulsory Questions {a case study where the student will have to read and analyse the subject }
mostly asked from unit 2&4(OR) a situation given and you have to answer on your own
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SYllabuS
OIM353 - Production planning and Control
UNIT I INTRODUCTION
Objectives and benefits of planning and control-Functions of production control-Types of production- job- batch and continuous-Product development and design-Marketing aspect Functional aspects- Operational aspect-Durability and dependability aspect aesthetic aspect. Profit consideration- Standardization, Simplification & specialization- Break even analysis-Economics of a new design.
UNITII WORK STUDY
Method study, basic procedure-Selection-Recording of process Critical analysis, Development Implementation Micro motion and memo motion study work measurement Techniques of work measurement Time study Production study Work sampling Synthesis from standard data Predetermined motion time standards.
UNITIII PRODUCT PLANNING AND PROCESS PLANNING
Product planning-Extending the original product information-Value analysis-Problems in lack of product planning-Process planning and routing-Pre requisite information needed for process planning- Steps in process planning-Quantity determination in batch production-Machine capacity, balancing- Analysis of
process capabilities in a multi product system.
UNITIV PRODUCTION SCHEDULING
Production Control Systems-Loading and scheduling-Master Scheduling-Scheduling rules-Gantt charts-Perpetual loading-Basic scheduling problems Line of balance Flow production scheduling- Batch production scheduling-Product sequencing-Production Control systems- Periodic batch control- Material requirement planning kanban-Dispatching-Progress reporting and expediting- Manufacturing lead time-Techniques for aligning completion times and due dates.
UNIT V INVENTORY CONTROL AND RECENT TRENDS IN PPC
Inventory control-Purpose of holding stock-Effect of demand on inventories-Ordering procedures. Two bin system Ordering cycle system-Determination of Economic order quantity and economic lot size- ABC analysis Recorder procedure-Introduction to computer integrated production planning systems- elements of JUST IN TIME SYSTEMS-Fundamentals of MRP II and ERP.